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Lift truck batteries are sold in terms of amp-hour capacity, voltage, physical size, and connector location. The lift truck nameplate would state the exact truck voltage, the most amp-hour capacity as well as the minimum battery weight. The lift truck Operating Manual would even include the proper battery details meant for the lift truck.
There are 2 general kinds of electric forklift batteries: Flooded or Sealed. A sealed battery is also referred to as "maintenance free" or VRLA and does not require the adding of water. Sealed batteries however use a chemical reaction in order to maintain correct fluid level all through the life of the battery. A flooded battery needs water to be added frequently to guarantee the correct electrolyte level inside the battery.
Nearly all lift truck could accommodate different battery sizes. The battery must be chosen so as to fit inside the size of the battery compartment. Most battery providers could supply a battery listing of appropriate sizes which are suggested for your specific forklift.
With an electric forklift, the battery is used as the truck counterweight and the forklift capacity is dependent on the battery being a particular least weight. Adhere to the details specified on the lift truck nameplate in order to guarantee you are utilizing a battery that meets minimum weight specified.
Chargers and batteries have to be correctly matched to the specific battery that is being charged. This would help guarantee that the charger has the exact amp-hour capacity to be able to charge the battery and shares the same voltage with the battery. The charger amp-hour capacity must be with 10 percent of the amp-hour capacity of the battery to ensure the most efficient charging. Prior to starting the charging cycle, make certain the battery is first connected to the charger. Always check the battery information like for instance the battery weight, voltage and amp-hour capacity with the information provided on the battery nameplate.
Always check so as to see if the correct type of charger is being utilized to charge the battery. The majority of the newer chargers could safely charge numerous kinds of batteries and would thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for instance to charge only flooded batteries could be dangerous if used for sealed batteries and damage to both charger and battery will occur. It is essential to firstly consult the instruction plate on the charger so as to be positive it can accept the type of battery you want to charge.
For flooded batteries, it is important to only add the necessary requirements of water when the battery has been charged. This practice would stop the spattering of electrolyte out of the battery while it is being charged.
Tips intended for improving the battery's life comprise: keep up the fluid levels for flooded batteries and keep all types of batteries clean. One more rule to follow is after charging the battery to full capacity; allow it to rest for more or less an 8 hour period before using. Utilize an "equalizing" charge every 5th charge so as to keep all of the cells maintained at the same voltage. Do not discharge the battery below eighty percent of battery amp-hour capacity prior to recharging.
There are a lot of gadgets that could be placed on a forklift to be able to monitor the state of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator when the battery has been discharged. There are other straightforward gas gauge meters existing too. Utilizing these monitoring gadgets will help prevent truck and battery damage from severely discharging the battery throughout use.