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Unavoidably, lift truck parts will eventually wear out and need replacing. The choice of purchasing new parts can become expensive so another idea is to buy used parts. This could save a lot of cash in the end. It is a great idea to buy used lift truck components which have been remanufactured. These parts will guarantee that you are getting components that would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing broken and worn out parts is a cheaper way overall compared to rebuilding. With rebuilding parts, just the parts that are worn out or broken get replaced, which means that other wearable components may break down soon after purchase.
Remanufactured components are cleaned after being taken apart and have the unusable parts changed. This technique could offer the best assurance for used components. All wearable components are replaced regardless of age or wear which is another reason why remanufactured components in general work so much better. Any part within the part is new and this offers much longer life to the second-hand part. Depending on the forklift components that are being redone, the cleaning process and the complete remanufacturing process will vary.
Testing and Replacing Components
The engines are cleaned after a complete disassembly. Various engine parts such as pistons, spark plugs, rings, valves, valve springs, and filters can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are oven cleaned, pressure washed, and disassembled. A thorough examination is done to check for any cracks. Bushings, seals and bearings are all replaced. Normally, the replacement components utilized on transmission components meet OEM specifications.
Wearable parts
A few lift truck parts like for instance torque converters, the alternator, the water pump, the starter and steer axles can be quite serviceable after worn parts are replaced. The electronic control in the electric lift truck is maintained by the control card. This card can likewise be remanufactured with replacing all aged and worn out components. Not like other lift truck components the control card can only have the worn and aged components replaced.
OEM Specs
Components which are remanufactured have to be thoroughly checked upon reassembly to guarantee they are in good condition before being sold. When obtaining these parts, it is a good idea to make sure that they have undergone all of the proper testing and inspections. On certain larger parts like engines, transmissions and steer axles, OEM specification replacement parts must be used.
The forklift dealer can ensure that the parts they have reproduced meet the OEM specifications. This will also ensure the components meet industry standards. Lots of details go into remanufacturing second-hand components. This attention to detail provides more serviceability out of remanufactured parts opposed to the components that were only rebuilt.